X Ray Inspection System High Accuracy X-Ray Inspection Machine
Main Description :
The system of this series of equipment mainly consists of seven major parts: micro- focus X-ray source, image imaging unit, computer image processing system, mechanical system, electrical control system, safety protection system, and warning system. It integrates modern non-destructive testing, computer software technology, image acquisition and processing technology, mechanical transmission technology, and AI algorithms, covering four major technical areas: optical, mechanical, electrical, and algorithmic. By utilizing the differences in X-ray absorption caused by different materials or thicknesses, it images the internal structure of objects and then conducts internal defect detection. It can provide real-time observation of high-definition inspection images of products, determining the presence, type, and level of internal defects. Simultaneously, based on customized user requirements, the AI algorithm is capable of automatic defect determination, ensuring accuracy and objectivity in assessment.
Eqipment Parameters
| Classification | Item | Type | Parameters and Functions |
|
Hardware Configuration |
X-ray Source |
Brand Type |
HAMAMATSU,Hamamatsu, Japan,Closed Microfocus X-ray Source |
| Voltage Current | 90kv,10-200uA | ||
| Focus Size | 5μm | ||
| Maxi Power | 8W | ||
|
Imaging Unit |
Brand Type |
iRAY,Amorphous Silicon Flat Panel Detector |
|
| Imaging Area | 130mm×130mm | ||
|
Photosensitive Unit Size |
85μm | ||
| Pixel Matrix | 1536×1536 | ||
| Resolution | 5.8Lp/mm | ||
|
Tilt Angle |
0-90° viewing angle (45° to the left and right) | ||
| Image Frame Rate | 20fps | ||
| Magnification Ratio |
Geometric magnification of 150 times |
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|
Computer |
Host Brand | Advantech Industrial Computer | |
|
Industrial Computer Configuration |
CPU:I5 6500 RAM:8G, HDD:1TB | ||
| Monitor | 24" FHD LCD Display | ||
|
Loading Platform |
Loading Area | 520mm×520mm | |
| Maxi Inspection Area | 520mm×520mm | ||
|
Motion Travel (Z-axis) |
Detection Panel Z1=300mm,X-ray Source Z2=300mm | ||
| Motion Travel (X-axis) | X axis=510mm,Y axis=405mm | ||
| Maxi Sample Weight | 10kg | ||
| Movement Control Method | Joystick, Mouse, and Keyboard Tri-combination | ||
| Navigation System | Configuration |
Hikvision High Definition Camera |
|
|
Software system |
Software Introduction |
Intellectual Property |
Independently developed with proprietary software intellectual property. |
|
Software Functions |
Automatic Image Setting |
Recording position coordinates and parameter information of characteristic points |
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| Automatic Navigation Functionality | Facilitate quick movement to inspection points | |||
|
Calculation Feature |
Capable of measuring bubbles in electronic/semiconductor products | |||
|
Algorithm Model |
Customizable detection algorithm models based on requirements |
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| Location Editing Functionality | Easily achieve multi-point position detection | |||
|
Machine parameters |
Weight | about1250Kg | ||
| Power Supply | 220V/50Hz | |||
| Maxi Power | 2.0KW | |||
| Equipment Dimensions |
1300mm(L) * 1320mm(W) * 1800mm(H) |
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| Radiation Leakage Dose | <1μSv/h | |||
|
X-Ray safety |
1.Radiation Leakage Dose:＜ 1µSv/h. |
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2.The protective material of the casing is composed of a steel-lead-steel structure, and the front door window uses leaded glass for radiation protection. |
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3.Safety interlock feature: limit switches are installed at all door positions. When the door is opened, the X-ray source automatically cuts off power. |
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4.Utilize status indicator lights to indicate the operational status of the X-ray source. |
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5.The equipment has obtained the "Exemption Filing for Radioisotopes and Radiation Devices". |
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Configuration list
|
NO . |
Name | Quantity | Unit | Configuration Specifications |
| 1 | X-ray Source | 1 | SET |
HAMAMATSU,Hamamatsu, Japan,Closed Microfocus X- ray Source 90KV |
| 2 |
Imaging Unit |
1 |
PCS |
iRAY,Amorphous Silicon Flat Panel Detector 130mm ×130mm |
| 3 | Computer Host | 1 | PCS | Advantech Industrial Computer |
| 4 | Monitor | 1 | PCS | 24-inch HD Monitor |
| 5 | Precision Control Components | 1 | SET | Googol Motion Control Card, Motor, etc |
| 6 | Lead Room and Motion Parts | 1 | SET | Independently Developed by WISDOMSHOW |
| 7 | Software | 1 | SET | Independently Developed by WISDOMSHOW |
