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CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine

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CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine
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Features
Specifications
Camera: CCD Colorful Camera
Width Adjustment: Automatically
PCB Size: 20 Mm × 20 Mm To 500 Mm X 400 Mm
Minimum Parts: 01005 Chip
Accurate Location: <8 μm
Movement Speed: 830 Mm/SEC (MAX)
Display: 22 " Display
Machine Dimension: L980mm×980mm×1600 Mm
High Light:

CCD Camera Automatic Optical Inspection System

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Single Rail SMT Inspection Machine

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AOI SMT Inspection Machine

Basic Infomation
Place of Origin: China
Brand Name: HONREAL
Certification: CE ISO
Model Number: H900
Payment & Shipping Terms
Packaging Details: Woodencase
Delivery Time: 15Work Days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 100sets/month
Product Description

Automatic Optical Inspection System Single Rail Aoi Equipment Smt Inspection Machine

 

Advanced Plus Online AOI H900

 

1.5 million pix full-color high speed digital camera (12/20 million pix optional), ensure high efficiency, high quality and high stability of image shooting, restore the real and natural image effect.

2.Windows10 x64 operation system, high data processing speed.

3.GPU independent hardware processing images, while CPU processing non-image computing, so as to balance the efficiency of computer system.

4.Thousands of sales, advanced and upgraded configuration and continuous technological innovation based on 6 series AOI products, high stability and efficiency.

5.Optional telecentric lens with high resolution, unique parallel light design, PCBA tilted or tall components can be distinctly displayed.

6.Intelligent and fast programming, intelligent algorithm, no need of manual intervention, easy to learn,  high detection rate, low error rate.

7.Flexible and mobile maintenance station and SPC checking terminal.

Mobile devices under wireless network, working station can be set up flexibly on workshop in one to many mode: the detection data of multiple online machines can be checked through one maintenance workstation, the defect details are clearly reported. SQL data system are well-defined, SPC report with pie chat and histogram, very convenient for customer process analysis and quality improvement.

8.Convenient and practical offline programming software OLP. PCB genuine image can be taken in real time and stored in full memory, ensure high efficient programming under circumstances of either online or offline.

 

Specifications: H900

 

 

 

 

 

Inspection system

Application After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc.
Program mode Manual programming, auto programming, CAD data importing
  Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.
Inspection Items

Component defect: missing or excessive component, misalignment,

uneven, edging, opposite mounting, wrong or bad component etc.

 

Soldering defect: excessive or missing solder, empty soldering,

bridging, solder ball, IC NG ,copper stain etc.

Calculation Method Machine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc.
Inspection mode PCB fully covered, with array and bad marking function
SPC statistics function Fully record the test data and make analysis, with high flexibility to check production and quality status
Component Angle Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 °
Minimum component 01005 chip, 0.3 pitch IC

 

Optical system

Camera Full color high speed industrial digital camera , 5 million pix/12 million pix/ 20 million pix camera are optional.
Lens resolution 10um/15um/18um/20um/25um, can be customized
lighting source Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light.

 

 

Computer system

OS Windows10, 64bit
Monitor 22 inch,16:10
VGA Build in graphic card, (discrete graphic optional)
CPU Intel E3 or same level
GPU Optional
RAM 16GB
HDD 1TB , (SSD optional)

 

Software

Language Chinese and English
Access right control Administrator, programmer and operator three-level login permission control

 

 

 

 

Mechanical system

Moving and inspection mode Automatically PCB in/out, direction optional L-R / R-L, stepper motor transports PCB and adjust track width, under PCB track, and XY servo motor drives camera to take pictures.
Track adjustment Automatically
PCB fixed mode Automatic fixture
PCB dimension 50*50mm(Min)~500*400mm(Max), can be customized
PCB thickness 0.3~5.0mm
PCB weight Max:3KG
PCB edge 3mm,can be custom-made base on need
PCB bending <5mm or 3% of PCB Diagonal length
PCB component height

Top:35mm,Bottom:35mm , adjustable, can be customized base on

need

XY driving system AC servo motor, precise ball screw
XY moving speed Max:830mm/s
XY positioning accuracy ≦8um

 

 

 

General parameters

Machine dimension L980 * W980 * H1600 mm
Power AC220V,50/60Hz,1.5KW
PCB height from ground 900±20mm
Machine weight 500KG
Communication with production line device Smema
Air pressure 0.4 - 0.8 Mpa, optional electric control to instead air pressure requirements
Safety standard CE safety standard
Environment temperature and humidity 10~35℃,35~80% RH (un- condensing)
Optional Maintenance station, offline programming system, SPC servo, bar code system, MES connection.

 

 

Customer show

 

CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine 0

 

Certification

CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine 1

 

Contact
Company Shenzhen Honreal Technology CO.,Ltd.
Address No15,Shangnan Hongma Road, Shajing Street, Baoan District, Shenzhen, Guangdong Province, China
Tel +86755 2302 0279
Fax +86 755 2330 6782
Zip code 518125
Skype/Whatsapp/Wechat +8613715227009
Email: Monica@szhonreal.com

 

 

 







 

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