Automatic Dual Lane Aoi Inspection Systems Doule Tracks Aoi Inspection Equipment
Machine Characteristics:
1.High-precision, full-color vision technology
2.Offline programming, offline debugging function
3.Jigsaw and Multi Mark (including Bad Mark function)
4.High-quality hardware configuration, simple and stable machine
5.Powerful SPC software function, real-time quality analysis
6.Multiple detection algorithm with high detection rate and low false positive rate
7.Automatic recognition of Barcode and OCR text recognition by camera
8.Can be used in multiple positions after printing, in front of the furnace, behind the furnace, etc.
9.Based on CAD data, automatically search component library to realize automatic programming
10.Remote control system connected via wired or wireless network
Specifications: H820
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Inspection system |
Application | After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc | |
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Program mode |
Manual programming, auto programming, CAD data importing, dual track independent programming. | ||
| Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc. | |||
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Inspection Items |
Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc. |
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Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc. |
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Calculation Method |
Machine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc. | ||
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Inspection mode |
PCB fully covered, with array and bad marking function, one set of motion and imaging mechanism, dual track time-sharing independent inspection, can operate on a single track mode. | ||
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SPC statistics function |
Fully record the test data and make analysis, with high flexibility to check production and quality status | ||
| Component Angle | Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 ° | ||
| Minimum component | 01005 chip, 0.3 pitch IC | ||
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Optical system |
Camera |
Full color high speed industrial digital camera , 5 million pix/12 million pix/ 20 million pix camera are optional. |
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| Lens resolution | 10um/15um/18um/20um/25um, can be customized | ||
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lighting source |
Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light. | ||
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Computer system |
OS | Windows7, 64bit | |
| Monitor | 22 inch,16:10 | ||
| VGA | Build in graphic card, (discrete graphic optional) | ||
| CPU | Intel E3 or same level | ||
| GPU | Optional | ||
| RAM | 16GB | ||
| HDD | 1TB , (SSD optional) | ||
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Software |
Language | Chinese and English | |
| Access right control | Administrator, programmer and operator three-level login permission control | ||
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Mechanical system |
Moving and inspection mode |
The front and rear tracks are adjusted independently. The two tracks enter and exit the board independently and automatically, with optional L-R / R-L direction. the stepping motor transports the PCB and adjust track width, and the XY servo motor drives the camera to take pictures. | |
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Track adjustment |
The front and rear guide rails are independently and automatically adjusted to support different rail widths | ||
| PCB fixed mode | Automatic fixture | ||
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PCB dimension |
50*50mm(Min)～460*360mm(Max) when dual rails,50*50mm(Min)～460*650mm(Max) when single rail, can be customized | ||
| PCB thickness | 0.3～5.0mm | ||
| PCB weight | Max:3KG | ||
| PCB edge | 3mm,can be custom-made base on need | ||
| PCB bending | ＜5mm or 3% of PCB Diagonal length | ||
| PCB component height | Top:35mm,Bottom:30mm , adjustable, can be customized base on need | ||
| XY driving system | AC servo motor, precise ball screw | ||
| XY moving speed | Max:830mm/s | ||
| XY positioning accuracy | ≦8um | ||
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General parameters |
Machine dimension | L1440 * W1000 * H1620 mm | |
| Power | AC220V,50/60Hz,1.5KW | ||
| PCB height from ground | 900±20mm | ||
| Machine weight | 700KG | ||
| Communication with production line device |
Smema |
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| Air pressure | 0.4 - 0.8 MPa, optional electric control to instead air pressure requirements | ||
| Safety standard | CE safety standard | ||
| Environment temperature and humidity | 10～35℃,35～80％ RH (un- condensing) | ||
| Optional | Maintenance station, offline programming system, SPC servo, bar code system, MES connection. | ||
Strong performance
1. Deep learning technology + GPU processing technology, strong matching of black technology, ultra-high detection rate, extremely low misjudgment rate, and performance improvement of up to 70% compared with the previous generation.
2. More customized 140FPS ultra-high-speed camera + customized telecentric lens + fifth-generation composite tower-shaped LED coaxial light source, image capture and data transmission are as fast as lightning. Whether it is small component recognition, fuzzy silk screen recognition, high component recognition, you can see at a glance.
3. The new generation of products are smarter, simpler, more stable, and more user-friendly. The programming and debugging time is greatly shortened, and the efficiency is rising linearly.
4. The new generation of products breaks through the shackles of performance again, greatly reduces misjudgments, and reduces the workload of manual re-judgment, which greatly improves the control of one person and multiple lines. For example, the original one person can control four lines. 1 person controls 8 lines.
Intelligent Control Center
1 The cumbersome programming and debugging process has always been the main reason why engineers are tired of using AOI, and it is also the bottleneck of efficient production. Quick programming and quick change of models are symbols of high-end AOI. ALD7720S has a variety of fast programming modes. By importing CAD data, it can automatically link to public standards or specification templates to complete the program, quickly responding to the testing needs of new models. It can be applied to large, medium and small production modes and product types.
2 Based on the improvement of efficiency, in addition to the i-series processors and multi-threaded processing, the latest non-stop programming and debugging technology has been developed. Users can remotely complete the program optimization of multiple production lines without suspending the operation of the machine to achieve both detection and programming. Increase production capacity.
3 The maintenance station is connected with AO1 through the network cable and HUB. You can choose one repair station to one AOI, multiple repair stations to multiple AOl, and one repair station to multiple AOI modes to view the test results.
The AOI equipment will transmit the inspection data to Repair Station in real time during the production process. According to the operator’s judgment, AOI automatically sends OK and NG signals, which are sent to different TRAYs, so as to realize fully automated process control, and one person controls multiple lines.
Customer show
| Company | Shenzhen Honreal Technology CO.,Ltd. |
| Address | No15,Shangnan Hongma Road, Shajing Street, Baoan District, Shenzhen, Guangdong Province, China |
| Tel | +86755 2302 0279 |
| Fax | +86 755 2330 6782 |
| Zip code | 518125 |
| Skype/Whatsapp/Wechat | +8613715227009 |
| Email: | Monica@szhonreal.com |
